ISO 9001:2015 Certified

Duplex Flanges Manufacturer in India

Leading Manufacturer & Exporter of Duplex & Super Duplex Flanges

In the demanding world of industrial engineering, the reliability and performance of every piping component are crucial to the success of your project. As a leading Duplex Flanges Manufacturer in India, CEBEX STEEL INDIA has earned the trust of EPC contractors, procurement managers, and industrial buyers across India, Africa, and global markets. We specialize in the design, manufacture, and export of high-quality duplex and super duplex flanges that meet the most stringent international standards, ensuring leak-proof connections and long-term durability in even the harshest environments.

Our manufacturing facility is equipped with advanced forging and machining technology, enabling us to produce duplex flanges with exceptional dimensional accuracy and surface finish. Whether you are building a refinery, upgrading a power plant, or managing a shipbuilding project, our flanges are engineered to deliver consistent performance and reliability. We understand the critical role that duplex flanges play in maintaining the integrity of piping systems, and we are committed to providing products that exceed your expectations for quality, compliance, and service.

Duplex Steel Flanges Manufacturer in India – UNS S32205 F51 ASME B16.5 Flanges by CEBEX STEEL INDIA

Why Choose Us as Your Duplex Flange Supplier?

Selecting the right supplier for duplex flanges is a strategic decision that impacts the safety, efficiency, and cost-effectiveness of your operations. CEBEX STEEL INDIA stands out as a preferred partner due to our unwavering commitment to quality, technical expertise, and customer satisfaction. We are ISO 9001:2015 and PED certified, reflecting our adherence to global quality management systems and our ability to meet the requirements of international projects.

Our in-house laboratory is equipped to perform a comprehensive range of mechanical, chemical, and non-destructive tests, ensuring that every batch of flanges meets or exceeds client specifications. We maintain full traceability from raw material to finished product, and all shipments are accompanied by detailed mill test certificates (EN 10204 3.1/3.2), NDT reports, and compliance documentation. Our export team is experienced in handling complex logistics, documentation, and packing requirements, making us a reliable partner for buyers in Africa, the Middle East, Southeast Asia, and beyond.

Product Overview & Key Features

Our duplex and super duplex flanges are manufactured using premium raw materials sourced from approved mills, and every stage of production is closely monitored for quality assurance. We offer a comprehensive range of flange types, sizes, and pressure ratings, suitable for a wide variety of industrial applications. Whether your requirement is for standard ASME flanges or custom-designed solutions, our engineering team is equipped to deliver with precision and speed.

The following table summarizes the key features and specifications of our duplex flanges:

Parameter Details
Product Name Duplex Stainless Steel Flanges
Common Grade Duplex 2205 (UNS S31803 / S32205)
Other Available Grades ASTM A182 F51, F53, F55, F60
Material Standard ASTM A182 / ASME SA182
Yield Strength (Min.) 450 MPa (Approx.)
Tensile Strength (Min.) 620 MPa

Types of Duplex Flanges We Manufacture

Our product portfolio covers the full spectrum of duplex and super duplex flanges, each designed for specific applications and operating conditions. Weld neck flanges are preferred for high-pressure systems due to their robust design and ability to withstand extreme temperature fluctuations. Slip-on flanges offer ease of installation and are widely used in lower-pressure applications. Blind flanges are essential for sealing off piping systems or pressure vessel openings, while socket weld and threaded flanges provide reliable connections for smaller diameter pipes.

We also manufacture lap joint, orifice, spectacle blind, long weld neck, and reducing flanges, as well as custom flanges based on client drawings and specifications. Our engineering team works closely with clients to ensure that every flange meets the precise requirements of their project, from material selection to dimensional tolerances.

Grades, Materials & International Standards

Material selection is a critical factor in flange performance, especially in corrosive or high-pressure environments. We offer duplex and super duplex flanges in a wide range of grades, each compliant with relevant international standards.

Duplex Grade Typical Applications Standards
F51 (2205) Oil & gas, chemical, marine, desalination ASTM A182, ASME SA182
F53 (2507) Offshore, petrochemical, high chloride environments ASTM A182, ASME SA182
F55 Aggressive chemical, acid, and chloride environments ASTM A182, ASME SA182
F44 Pulp & paper, chemical, food processing ASTM A182, ASME SA182

All materials are sourced from reputed mills and are fully traceable, with heat numbers and batch records maintained for every order.

Chemical Composition & Mechanical Properties

Every duplex flange is supplied with comprehensive test certificates, including chemical composition and mechanical property reports. This ensures full compliance with project specifications and international codes. Our in-house laboratory conducts spectrographic analysis, tensile testing, hardness testing, and non-destructive examinations such as ultrasonic and radiographic testing.

Chemical Composition (% by Weight)

Grade C Max Mn Max Si Max P Max S Max Cr (%) Ni (%) Mo (%) N (%)
F51 (2205) 0.03 2.00 1.00 0.030 0.020 21.0–23.0 4.5–6.5 2.5–3.5 0.08–0.20
F53 (2507) 0.03 1.20 0.80 0.035 0.020 24.0–26.0 6.0–8.0 3.0–5.0 0.24–0.32
F55 0.03 1.00 0.80 0.030 0.020 24.0–27.0 6.0–8.0 3.0–5.0 0.20–0.30
F44 (6Mo) 0.02 1.00 0.80 0.040 0.030 19.5–20.5 17.5–18.5 6.0–6.5 0.18–0.25

Mechanical Properties

Grade Tensile Strength (MPa) Min Yield Strength (MPa) Min Elongation (%) Min Hardness (HB) Max
F51 (2205) 620 450 25 293
F53 (2507) 800 550 15 310
F55 795 550 15 310
F44 (6Mo) 650 300 35 290

Dimensions, Sizes & Weight Chart

We manufacture duplex flanges in a wide range of dimensions, from ½" NB to 48" NB, with pressure ratings from Class 150 to Class 2500 and PN6 to PN400. Our production is fully compliant with ASME B16.5, B16.47, EN 1092-1, DIN, and other international standards. The following table illustrates typical dimensions for weld neck flanges as per ASME B16.5:

Size (NB) OD (mm) Thickness (mm) Bolt Circle (mm) No. of Bolts
½" 89 11.2 60.3 4
1" 114 13.5 79.4 4
2" 152 17.5 120.7 8
4" 229 24.3 190.5 8
8" 343 30.2 298.5 8

Custom dimensions and special machining are available upon request.

Applications & Industries Served

Our duplex and super duplex flanges are trusted by leading companies and EPC contractors in a diverse range of industries. In the oil and gas sector, our products are used in upstream, midstream, and downstream applications, including pipeline construction, refinery upgrades, and offshore platforms. Power generation clients rely on our flanges for thermal, nuclear, and renewable energy projects, where safety and reliability are paramount.

Shipbuilding and marine engineering firms specify our flanges for their corrosion resistance and mechanical strength, while chemical and petrochemical plants value our ability to supply exotic alloy flanges for aggressive process environments.

We also serve the cement, construction, water treatment, mining, and food processing industries, providing tailored solutions for each sector's unique requirements. Our experience with international projects ensures that we understand the documentation, certification, and logistical needs of global buyers.

Testing & Quality Assurance

Quality assurance is at the core of our manufacturing philosophy. Every duplex flange undergoes a rigorous inspection process, including dimensional checks, visual inspection, and a full suite of mechanical and non-destructive tests.

Our laboratory is equipped with PMI analyzers, ultrasonic flaw detectors, hardness testers, and hydrostatic test rigs. We maintain full traceability for every product and provide EN 10204 3.1/3.2 certificates as standard.

Packing, Delivery & Export Capabilities

Our duplex flanges are packed in export-grade wooden cases or pallets, with each item clearly marked as per client and international requirements.

Our logistics team manages all aspects of export documentation, including commercial invoices, packing lists, certificates of origin, and test certificates. We deliver to major ports in Africa, the Middle East, Southeast Asia, and Europe.

Exporting Duplex Flanges to Africa

As a leading Duplex Flanges Manufacturer in India, we have built a strong reputation for supplying high-quality flanges to major projects across Africa. Our export team understands the unique requirements of African industries and ensures smooth, timely deliveries with complete documentation and compliance. From oil and gas to power and infrastructure, our flanges are trusted by clients in Nigeria, Egypt, Kenya, South Africa, Ethiopia and beyond. To learn more about our specialized solutions for the continent, visit our Africa Duplex Flanges Exporter page.

Related Alloy Flanges – Stainless Steel, Duplex, Super Duplex, Hastelloy, Inconel, Monel, Titanium, Copper Nickel, Alloy Steel

In addition to Duplex Flanges, we also manufacture and export Stainless Steel Flanges, Super Duplex Flanges, Hastelloy Flanges, Inconel Flanges, and Monel Flanges. These high-performance alloy flanges are engineered for demanding industrial environments requiring superior corrosion resistance, high mechanical strength, and reliable performance under extreme temperature and pressure conditions.

Our technical team ensures accurate material selection and full compliance with international standards to meet the specific requirements of your project.

Browse our full range:

Why Choose CEBEX STEEL INDIA?

Our clients choose CEBEX STEEL INDIA for our technical expertise, commitment to quality, and responsive service. We offer direct-from-manufacturer pricing, flexible order quantities, and comprehensive after-sales support. Our engineering team is available to assist with material selection, specification review, and custom design, ensuring that you receive the optimal solution for your application.

Frequently Asked Questions (FAQ)

What standards do your duplex flanges comply with?

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All our flanges are manufactured in accordance with ASTM, ASME, EN, DIN, BS, JIS, and GOST standards, with full certification provided.

Can you supply flanges with material test certificates?

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Yes, every shipment includes EN 10204 3.1/3.2 mill test certificates and additional test reports as required.

What is the difference between F51 (2205) and F53 (2507) duplex flanges?

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F51 (2205) is a standard duplex stainless steel offering high strength and good corrosion resistance. F53 (2507) is a super duplex grade with higher chromium and molybdenum, providing superior resistance to pitting and chloride environments.

How do F53 and F55 super duplex flanges compare?

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Both F53 and F55 are super duplex grades designed for aggressive offshore and chemical environments. F55 generally offers enhanced mechanical strength and corrosion resistance compared to F53.

Where are F51, F53, and F55 duplex flanges commonly used?

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These grades are widely used in oil & gas, offshore platforms, petrochemical plants, and desalination systems. They perform exceptionally well in high-pressure and chloride-rich environments.